THERMOPLASTIC SPRAY AND EXTRUSION APPLICATION (PUMP)
The BM 5500 series provides you with a variety of high capacity line marking machines designed for large scale jobs such as marking highways, motorways or airport runways. The material tank capacity can be up to 710L. The possibility of large material capacity naturally gives fewer stops during the day for refilling.Equipped with a Deutz diesel engine, the BM 5500 meets the EU Stage IV final (Stage V ready) and US Tier 4 emissions standards. The engine room is also designed to offer you easy access and servicing of the machine through large doors to the engine room.The BM 5500 has a two-seat slidable drive and operator section for flexible working on the left or right side. Depending on the equipment, the machine can apply both flat and profiled markings, single and double lines of different widths, as well as the simultaneous application of continuous and interrupted lines.
Line types that can be applied with this equipment
Non-pressurized thermoplastic tank, indirectly heated via heat transfer oil. The thermal oil and thermoplastic material temperature is thermostatically controlled and regulated automatically according to the settingsBurner systemDiesel burner system for heating of the thermal oil (and thermoplastic). Propane burner is available on demand.Vertical agitator (mixer)With hydraulic transmission. Heated center pipe for efficient uniform temperature control. Perfect melting & homogenization of the thermoplastic. Stable construction with foundation and bearings at the top of the material tank.
The working principle of the extruder lies in the extrusion of the hot thermoplastic material through the extruder shutters onto the road surface. This allows to switch between line types in seconds with a push of a button. No need for mechanical adjustment. The thickness of the line is controlled by the slot gap and the speed of the machine, coupled to the thermoplastic feed rate. Glass beads can be pre-mixed and/or automatically applied with glass bead guns. You can choose between thermoplastic extruder of 30, 40, or 50 cm in total line width, built-up with 5 cm standard shutters (alternative shutter dimensions in the range of 4-10 cm for alternative line widths).
Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven. This ensures optimal performance and that the material does not stiffen and set inside the equipment.Pneumatic lifting cylinder for up/down function, operation controlled from operator’s seat.Pneumatically controlled quick cleaning system for removal of solids left in the extrusion slot. It can be activated while extrusion is in process and is only slightly detectable on the line in the form of a moderate thickening of the layer. The application speed varies according to the material, line type and width. Usual working speed is 3-6km/h but can go up to 8 km/h for some lines. Speed-dependent settings are possible.
The transport of material from tank to extruder head is done by a hydraulically driven auger screw pump, which is electronically controlled. The screw pump has a permanent thermoplastic recirculation system which ensures a constant flow past the inactive extrusion shutters, keeping these clean and ready for opening. This avoids settling and catching of solid parts and prevents unnecessary wear of mechanical parts.Build-in pressure regulating system ensures that line width and thickness does not change no matter the number of shutters involved in the current marking assignment.
Thermoplastic is a durable material that cures quickly and adheres strongly to the road surface. It can be used for applications of both flat lines (also known as type 1 lines) or of thick profiled lines and markings (also known as type 2 lines). This type of material is used on various types of roads, but you will often see it on highways or motorways as it can withstand high traffic density, it has a high visibility at night and during wet conditions and glass beads can be mixed in for enhancing visibility.
Spray-plastic pump operates with a non-pressurized material tank. The pump consists of a hydraulically driven motor, gearbox, clutch, highly durable rotors and pump house. The pump housing is oil-jacketed and isolated. Capacity up to 80 L/min. at 8.5 bar.The hydraulic control valve adjusts the quantity of spray-plastic material according to the speed of the machine in order to obtain a constant layer thickness. The application speed for doing spray-plastic can go up to 15 km/h.
Automatic high-capacity spray plastic gun. Consists of an oil jacketed gun body and a pneumatic cylinder. Possibility to apply line widths ranging from 10 - 20 cm depending on line thickness, work conditions, application speed and layer thickness. As an alternative, we offer a narrow nozzle, which can spray 5-15 cm with one gun. Optional narrow nozzle size of 3 mm or wide nozzle size of 7 mm.The guns are mounted on a sliding retainer frame, on which 1-3 spray guns and 1-3 bead guns are attached. Easily slidable from side to side for an optimal working position. Ground distance is maintained by retainer wheels to ensure a constant road marking width. All material pipes are oil-jacketed and insulated to maintain an ideal material temperature. Lifting of retainer from operators seat using a hydraulic cylinder.
Sliding retainer frame, on which 1-3 spray guns and 1-3 bead guns are attached. Easily slideable from side to side for an optimal working position.Ground distance is maintained by retainer wheels to ensure a constant road marking width. All material pipes are oil-jacketed and insulated to maintain an ideal material temperature.Lifting of retainer from operators seat using a hydraulic cylinder.The application speed can go up to 15 km/h.
The spray plastic application equipment that works with a pump gives you the possibility of quickly adjusting the pressure while driving. Our LineMaster may also to a certain extent do this automatically. Furthermore, filling and thermoplastic filtration is easy, since the tank lid is larger than the one on the pressurized tank. Sprayed thermoplastic forms a uniform application that is more durable and dries faster compared to cold paint applications.
The Borum LineMaster control unit is an easy way of setting and controlling your line marking jobs. The LineMaster is attached to the operator's section of the machine and gives you full control of all your line marking tasks, from line application and pre-marking to reporting and invoicing. It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types and different combinations to have them ready for marking, and can instantly adjust them on the go.Furthermore, you are able to view the status of various parts of the machine (e.g. compressor) on the computer screen that will help with correctly maintaining the machine and avoiding break downs.